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在石油、化工、冶(ye)金(jin)、輕工、電力、化纖等(deng)(deng)(deng)行業(ye),工業(ye)建(jian)筑時常受到生(sheng)產中(zhong)(zhong)逸出的(de)酸(suan)(suan)堿或(huo)腐(fu)(fu)蝕性氣體的(de)侵(qin)蝕,而地面(mian)基礎(chu)(chu)溝(gou)槽等(deng)(deng)(deng)處的(de)腐(fu)(fu)蝕問題尤為突出,嚴(yan)重時造成地面(mian)凹凸不(bu)平混凝土表面(mian)呈糊(hu)狀(zhuang)、溝(gou)槽壁倒塌、設備(bei)基礎(chu)(chu)邊沿粉化、柱面(mian)混凝土脫落鋼筋外露等(deng)(deng)(deng),直接影(ying)響了(le)生(sheng)產和(he)建(jian)筑物的(de)安全對工業(ye)建(jian)筑中(zhong)(zhong)上述部位(wei)防腐(fu)(fu)常用(yong)的(de)方(fang)法有:用(yong)防腐(fu)(fu)砂(sha)漿(jiang)(jiang)制(zhi)作(zuo)整體無縫(feng)地坪;(2)用(yong)防腐(fu)(fu)砂(sha)漿(jiang)(jiang)鋪(pu)砌防腐(fu)(fu)塊(kuai)材(如(ru)花崗(gang)巖(yan)塊(kuai)、輝綠(lv)巖(yan)塊(kuai)、耐酸(suan)(suan)瓷(ci)磚等(deng)(deng)(deng))根據所用(yong)原料不(bu)同,防腐(fu)(fu)砂(sha)漿(jiang)(jiang)又可分為水(shui)玻璃砂(sha)漿(jiang)(jiang)、瀝(li)青類砂(sha)漿(jiang)(jiang)、樹(shu)(shu)脂(zhi)(zhi)類砂(sha)漿(jiang)(jiang)聚合物水(shui)泥砂(sha)漿(jiang)(jiang)等(deng)(deng)(deng),其中(zhong)(zhong)樹(shu)(shu)脂(zhi)(zhi)砂(sha)漿(jiang)(jiang)中(zhong)(zhong)常用(yong)樹(shu)(shu)脂(zhi)(zhi)為環氧樹(shu)(shu)脂(zhi)(zhi)、酚醛樹(shu)(shu)脂(zhi)(zhi)、呋喃樹(shu)(shu)脂(zhi)(zhi)、不(bu)飽(bao)和(he)聚酯樹(shu)(shu)脂(zhi)(zhi)等(deng)(deng)(deng)。


對上述(shu)2種(zhong)主(zhu)要(yao)(yao)的(de)(de)(de)(de)地(di)面防(fang)腐(fu)方法,雖然不(bu)(bu)(bu)同的(de)(de)(de)(de)用(yong)(yong)(yong)戶有(you)不(bu)(bu)(bu)同的(de)(de)(de)(de)評價,但因各自都有(you)不(bu)(bu)(bu)可替代的(de)(de)(de)(de)優點(dian)均(jun)得到(dao)廣(guang)泛應用(yong)(yong)(yong),至于采用(yong)(yong)(yong)何種(zhong)防(fang)腐(fu)砂(sha)漿(jiang)來(lai)制(zhi)作(zuo)整體地(di)坪(ping)或鋪(pu)砌防(fang)腐(fu)塊材,則(ze)需(xu)考慮腐(fu)蝕介(jie)質種(zhong)類使用(yong)(yong)(yong)條件以及施(shi)工(gong)、造價等(deng)因素(su),如水玻璃砂(sha)漿(jiang)耐酸(suan)性好且具有(you)較高的(de)(de)(de)(de)耐溫性,但不(bu)(bu)(bu)耐堿性介(jie)質、含氟介(jie)質的(de)(de)(de)(de)腐(fu)蝕;呋喃(nan)樹(shu)脂(zhi)砂(sha)漿(jiang)、環(huan)(huan)氧(yang)(yang)樹(shu)脂(zhi)砂(sha)漿(jiang)耐酸(suan)耐堿,但使用(yong)(yong)(yong)溫度一般不(bu)(bu)(bu)超(chao)過(guo)150°C(對大(da)多數環(huan)(huan)境(jing)己足(zu)夠(gou))等(deng)通過(guo)多年實踐,研制(zhi)的(de)(de)(de)(de)XH系列環(huan)(huan)氧(yang)(yang)防(fang)腐(fu)砂(sha)漿(jiang),因其耐腐(fu)蝕性突出、適(shi)用(yong)(yong)(yong)范圍(wei)廣(guang)、綜合(he)性能優良(liang)在石(shi)化、化纖、制(zhi)藥、電(dian)力等(deng)行業(ye)得到(dao)廣(guang)泛應甩XH系列防(fang)腐(fu)砂(sha)漿(jiang)的(de)(de)(de)(de)主(zhu)要(yao)(yao)特點(dian)是強度高、密實附著(zhu)力強、抗滲性好、施(shi)工(gong)簡便、價格適(shi)中。


1主要(yao)原料(liao)介紹防腐砂漿的(de)(de)粘接材(cai)料(liao),是因為他含有(you)強極(ji)性(xing)基團(醚鍵和羥(qian)基)能與基材(cai)間產(chan)生極(ji)強的(de)(de)粘接力,同時(shi),環氧樹(shu)脂(zhi)固(gu)化時(shi)沒有(you)大的(de)(de)收縮,不會影響砂漿與基層的(de)(de)附(fu)著力最主要(yao)的(de)(de)是,環氧樹(shu)脂(zhi)能耐多種不同濃度的(de)(de)酸、堿鹽(yan)介質的(de)(de)腐蝕,能滿足大多數防腐環境的(de)(de)需要(yao)。


聚酰(xian)胺650低分(fen)子量(liang)聚酰(xian)胺,為環(huan)氧樹(shu)脂(zhi)固(gu)化劑(ji)(ji)(ji)對(dui)于防腐砂(sha)漿,多為現場施工,需(xu)在室(shi)溫(wen)(wen)環(huan)境下(xia)固(gu)化,選用聚酰(xian)胺固(gu)化劑(ji)(ji)(ji),即可保證室(shi)溫(wen)(wen)固(gu)化,又克(ke)服了脂(zhi)肪族胺類(lei)(lei)固(gu)化劑(ji)(ji)(ji)毒(du)性大(da),芳香族胺類(lei)(lei)固(gu)化劑(ji)(ji)(ji)多為固(gu)體(ti)不宜混合的(de)缺點通過調整聚酰(xian)胺的(de)含量(liang),還能調節砂(sha)漿的(de)韌(ren)性810固(gu)化劑(ji)(ji)(ji):一(yi)種改性的(de)胺類(lei)(lei)固(gu)化劑(ji)(ji)(ji),可使環(huan)氧樹(shu)脂(zhi)在水(shui)中固(gu)化,使砂(sha)漿適應(ying)不完全干燥的(de)環(huan)境溫(wen)(wen)度。


石(shi)英粉(fen)(fen)(fen),輝綠(lv)巖粉(fen)(fen)(fen):耐腐(fu)(fu)蝕(shi)填料,提高砂(sha)(sha)漿(jiang)(jiang)(jiang)的(de)強度(du)(du)、耐磨性(xing)(xing)(xing)耐熱性(xing)(xing)(xing)尺寸(cun)穩定性(xing)(xing)(xing),降低熱膨脹系(xi)數(shu)(shu)2配(pei)(pei)方(fang)(fang)(fang)表(biao)1環氧防(fang)腐(fu)(fu)砂(sha)(sha)漿(jiang)(jiang)(jiang)配(pei)(pei)方(fang)(fang)(fang)kg甲(jia)(jia)(jia)組分(fen)(fen)(fen)(fen)乙(yi)(yi)(yi)組分(fen)(fen)(fen)(fen)煤(mei)焦油(you)(you)石(shi)英粉(fen)(fen)(fen)(300目(mu)(mu)(mu))三乙(yi)(yi)(yi)醇(chun)(chun)胺輝綠(lv)巖粉(fen)(fen)(fen)(100目(mu)(mu)(mu))乙(yi)(yi)(yi)醇(chun)(chun)石(shi)英粉(fen)(fen)(fen)(300目(mu)(mu)(mu))合(he)(he)計石(shi)英粉(fen)(fen)(fen)(80目(mu)(mu)(mu))乙(yi)(yi)(yi)醇(chun)(chun)合(he)(he)計3生產工(gong)(gong)藝各(ge)種原料按比例稱量后(hou)(hou)備甩(shuai)甲(jia)(jia)(jia)組分(fen)(fen)(fen)(fen):向攪(jiao)(jiao)拌(ban)(ban)罐(guan)中(由于物料粘(zhan)(zhan)度(du)(du)大,自制(zhi)攪(jiao)(jiao)拌(ban)(ban)裝置(zhi)的(de)漿(jiang)(jiang)(jiang)葉為(wei)可上(shang)下移(yi)動的(de)高速螺旋槳)依(yi)次(ci)加(jia)(jia)入(ru)(ru)E-44(必要時(shi)加(jia)(jia)熱)、煤(mei)焦油(you)(you)、乙(yi)(yi)(yi)醇(chun)(chun),開機攪(jiao)(jiao)拌(ban)(ban)10min,均(jun)(jun)勻(yun)(yun)后(hou)(hou)在(zai)(zai)攪(jiao)(jiao)拌(ban)(ban)下繼續(xu)加(jia)(jia)入(ru)(ru)輝綠(lv)巖粉(fen)(fen)(fen)、石(shi)英粉(fen)(fen)(fen),攪(jiao)(jiao)拌(ban)(ban)至物料顏色(se)均(jun)(jun)勻(yun)(yun)一致(zhi),停(ting)機后(hou)(hou)稱重(zhong)(zhong)分(fen)(fen)(fen)(fen)裝乙(yi)(yi)(yi)組分(fen)(fen)(fen)(fen):在(zai)(zai)另一攪(jiao)(jiao)拌(ban)(ban)罐(guan)中(切忌與甲(jia)(jia)(jia)組分(fen)(fen)(fen)(fen)混用(yong)(yong)(yong)(yong)),依(yi)次(ci)加(jia)(jia)入(ru)(ru)650(必要時(shi)加(jia)(jia)熱)810三乙(yi)(yi)(yi)醇(chun)(chun)胺皿,-30乙(yi)(yi)(yi)醇(chun)(chun)后(hou)(hou)開機攪(jiao)(jiao)拌(ban)(ban)5~10心出,然(ran)后(hou)(hou)再攪(jiao)(jiao)拌(ban)(ban)下加(jia)(jia)入(ru)(ru)不同目(mu)(mu)(mu)數(shu)(shu)的(de)石(shi)英粉(fen)(fen)(fen),攪(jiao)(jiao)拌(ban)(ban)至顏色(se)均(jun)(jun)一后(hou)(hou)即可停(ting)機稱重(zhong)(zhong)分(fen)(fen)(fen)(fen)裝為(wei)施(shi)(shi)(shi)工(gong)(gong)時(shi)使用(yong)(yong)(yong)(yong)方(fang)(fang)(fang)便(bian),甲(jia)(jia)(jia)乙(yi)(yi)(yi)組分(fen)(fen)(fen)(fen)按配(pei)(pei)方(fang)(fang)(fang)比例稱重(zhong)(zhong)包(bao)裝4性(xing)(xing)(xing)能(neng)測(ce)試表(biao)2環氧防(fang)腐(fu)(fu)砂(sha)(sha)漿(jiang)(jiang)(jiang)的(de)性(xing)(xing)(xing)能(neng)參(can)數(shu)(shu)檢測(ce)項(xiang)目(mu)(mu)(mu)標準(zhun)要求實測(ce)結果外(wai)(wai)觀淺灰色(se)膠(jiao)泥淺灰色(se)膠(jiao)泥比重(zhong)(zhong)初固化(hua)時(shi)間(jian)(23粘(zhan)(zhan)結強度(du)(du)/MPa抗(kang)壓(ya)強度(du)(du)/MPa抗(kang)沖擊性(xing)(xing)(xing)能(neng)1kg鋼(gang)球0.5m高落下無(wu)裂(lie)紋達標吸水率(lv)(lv)/%固化(hua)收縮率(lv)(lv)%耐腐(fu)(fu)蝕(shi)性(xing)(xing)(xing)(60%硫酸(suan)、飽和失重(zhong)(zhong)率(lv)(lv)‘0.5%或達標燒堿(jian)、30%鹽酸(suan))增重(zhong)(zhong)率(lv)(lv)1% 5使用(yong)(yong)(yong)(yong)方(fang)(fang)(fang)法5.1表(biao)面(mian)處理(li)用(yong)(yong)(yong)(yong)砂(sha)(sha)漿(jiang)(jiang)(jiang)對建(jian)筑(zhu)物地(di)面(mian)、溝(gou)槽的(de)防(fang)腐(fu)(fu)施(shi)(shi)(shi)工(gong)(gong),無(wu)論是砌(qi)筑(zhu)防(fang)腐(fu)(fu)塊材還是制(zhi)作整體地(di)坪,均(jun)(jun)需先對表(biao)面(mian)進行(xing)處理(li),清除(chu)表(biao)面(mian)灰塵、泥土、油(you)(you)污等,必要時(shi)用(yong)(yong)(yong)(yong)干凈布蘸丙(bing)酮擦除(chu)地(di)面(mian)塵渣經處理(li)后(hou)(hou)的(de)基面(mian)應(ying)(ying)清潔、平整,無(wu)松散顆粒及污染(ran)物5.2調配(pei)(pei)砂(sha)(sha)漿(jiang)(jiang)(jiang)首先將甲(jia)(jia)(jia)乙(yi)(yi)(yi)組分(fen)(fen)(fen)(fen)分(fen)(fen)(fen)(fen)別(bie)在(zai)(zai)各(ge)自的(de)包(bao)裝桶(tong)中攪(jiao)(jiao)拌(ban)(ban)均(jun)(jun)勻(yun)(yun),然(ran)后(hou)(hou)按甲(jia)(jia)(jia):乙(yi)(yi)(yi)=2:1(質量分(fen)(fen)(fen)(fen)數(shu)(shu)比,實際為(wei)1桶(tong)配(pei)(pei)1桶(tong))的(de)比例充分(fen)(fen)(fen)(fen)調和,備甩(shuai)每次(ci)所(suo)配(pei)(pei)的(de)砂(sha)(sha)漿(jiang)(jiang)(jiang)必須在(zai)(zai)30min內用(yong)(yong)(yong)(yong)完,隨配(pei)(pei)隨用(yong)(yong)(yong)(yong),施(shi)(shi)(shi)工(gong)(gong)中可加(jia)(jia)入(ru)(ru)丙(bing)酮調節砂(sha)(sha)漿(jiang)(jiang)(jiang)粘(zhan)(zhan)度(du)(du)5.3按設計要求進行(xing)防(fang)腐(fu)(fu)施(shi)(shi)(shi)工(gong)(gong)參(can)照GB50046-95〈工(gong)(gong)業(ye)建(jian)筑(zhu)防(fang)腐(fu)(fu)蝕(shi)設計規范。5.4注意事(shi)項(xiang)施(shi)(shi)(shi)工(gong)(gong)現場杜絕火種;施(shi)(shi)(shi)工(gong)(gong)溫度(du)(du)最好在(zai)(zai)15°C以上(shang);雨雪(xue)天氣不宜戶外(wai)(wai)施(shi)(shi)(shi)工(gong)(gong)6結語XH環氧防(fang)腐(fu)(fu)砂(sha)(sha)漿(jiang)(jiang)(jiang)耐腐(fu)(fu)蝕(shi)性(xing)(xing)(xing)好、粘(zhan)(zhan)結強度(du)(du)高價格適中、綜合(he)(he)性(xing)(xing)(xing)能(neng)優良,在(zai)(zai)工(gong)(gong)業(ye)建(jian)筑(zhu)防(fang)腐(fu)(fu)領域會得(de)到更(geng)廣泛的(de)應(ying)(ying)甩(shuai)